12/17/2014
Performing maintenance tasks correctly the first time has become increasingly important to end users. Today’s end users are tasked with doing more work with less time, fewer resources and smaller staffs while responding to the increase in environmental and other equipment-related pressures. The ability to correct a mistake, such as a flange leak resulting from improper gasket selection or installation, is a luxury of the past. Gasket selection and installation are two concerns that can be improved if the gasket material manufacturers are consulted from the beginning. However, using a gasket manufacturer’s published torque data has pros and cons.
Data Benefits
On one hand, a target torque value is one of several components of proper gasket installation. The target value is greatly preferred over simply tightening the bolts as much as possible. A gasket that is too tight often causes as many problems as one that is not tight enough. Other essential components of effective flange sealing include the following:- The use of a calibrated torque wrench or some sort of torque-limiting tool
- The use of the correct bolting materials, including hardened flat washers
- The use of a multi-step, star-pattern tightening sequence
- The proper use of a lubricant, conditions permitting
- The selection of the best gasket material/design for the application.
Potential Drawbacks
On the other hand, many end users mistakenly believe that using a published torque value guarantees no leaks. Published torque values are based only on a specific set of parameters and act more as a snapshot in time of the equipment. These numbers are calculated in a test lab under near-perfect conditions and on ideal equipment. Piping misalignment, flange surface condition and flange location can influence the results.Table 1. Typical torque table and cautionary notes (Courtesy of the Fluid Sealing Association)
The header of the published torque data table usually includes the vital information concerning the type or style number and the gasket material manufacturer, as well as the material thickness, flange design (American Society of Mechanical Engineers/American National Standards Institute raised face or flat face) and pressure class. Footnotes and warnings are often in small print at the bottom of each page of the table. These notes typically detail the following:
- The specific bolts (usually A193 B7 bolts/studs with A194 Grade 2H nuts) used in the testing
- The nut or friction factor assigned to the lubrication of the fasteners that were used in the testing (dry, well-lubricated or polytetrafluoroethylene-coated)
- A warning that certain values listed in the charts may exceed the capabilities of certain bolting materials
- The temperature—usually ambient
- The origin of the tightness classes, if they are listed
- A suggestion to consult a factory representative for specific torque values for any given application
- A disclaimer