Pump manufacturing companies have made strides in improving design, efficiency and energy usage in recent years through developments in impeller profile and the use of optimized motors and variable frequency drives. All of these changes enhance end users' bottom lines by reducing energy costs. But operators have more options to improve efficiency and reliability while reducing costs of fluid management. They can, for example, extend the period between necessary maintenance activities and minimize the cost of spare parts required during maintenance. One particular pump application that consistently accrues a high maintenance bill is wastewater movement, especially on a site that lacks pump operation experience. The most convenient and commonly adopted design for this demanding application is a waterproof pump—complete with an upper and lower set of mechanical seals designed to protect the bearings and motor—with a vertical shaft that is submerged in the pumped liquid. Such submersible pumps can be lowered into sumps, storage tanks, storm drains, cesspits, bilge and ballast tanks, rivers, flooded foundations or workings of all kinds to draw the fluid out and move it to an area where it can be processed or disposed of as needed. Two contributory factors have a negative influence on the life of mechanical seals inside submersible pumps.
- These pumps handle a typically contaminated aqueous fluid that has a high solids content with a wide range of particle sizes, from microns to large pieces of masonry, all of which are potentially damaging to mechanical seals.
- The pumps are often neglected, either because they are underwater and out of sight or are being operated by contractors with little knowledge about or training on the requirements of correct pump operation. The pumps frequently run dry once the fluid level has been reduced to the minimum and the impeller is no longer submerged.