Improved data management reduces costly utility consumption and defines benchmarks for real manufacturing growth.
11/14/2014
Manufacturing and other plant operators—such as those who work in wastewater, water treatment and power generation—face the daily challenge of maintaining efficient operations. Manufacturing is the most energy-consuming market in the U.S. Recent data indicate a trend toward increasing energy prices for manufacturing processes. As the U.S. debates energy efficiency and carbon emissions, manufacturers will stand out as leaders in decreasing energy use and reducing carbon emissions. While the industry has made strides in curbing energy use, manufacturers should seek more sophisticated tools and changes in corporate behavior. Energy and sustainability planning play vital roles in manufacturers’ strategic growth forecasting.
Why Develop an Energy Plan?
An inconsistent energy philosophy presents a big challenge for plant operators. Identifying an appropriate method for implementing real projects involves complex, often time-consuming coordination between everyone in the plant’s corporate structure. Some manufacturing facilities—especially acquired facilities—have difficulty retroactively integrating individual energy projects in an existing strategic financial plan. Plants may have different policies and processes, and plant personnel may have a different understanding of energy sustainability planning.How Does a Plant Begin to Plan?
A comprehensive energy plan provides a clear, concise road map for plant employees to follow. This plan sets guidelines for energy projects and eliminates redundant or conflicting measures. Data management within an energy plan is the best way to accurately forecast future needs, capital equipment cost avoidance and utility consumption. Commodity maximization, deferred maintenance savings and other easily missed opportunities can also be identified.An effective energy management plan reduces the total cost of ownership for manufacturing equipment, including pumps. (Courtesy of Sain Engineering Associates Inc.)
A manufacturer should follow six key steps to develop an effective energy plan.