A key consideration in wastewater treatment facilities is complying with the National Electrical Code (NEC) and Occupational Safety and Health Administration (OSHA) requirements by determining if electrical equipment is properly rated for the available short-circuit current. The difficulty with compliance is that short-circuit current levels can change as a result of modifications to the electrical distribution system. For instance, if the transformer supplying the facility is increased in size (kilovolt-amps or KVA) or the impedance is lowered, the short-circuit current will increase. In addition, when equipment is relocated or added, the available short-circuit current may be higher than expected. To assist end users with determining the availability of short-circuit current, web-based tools and mobile apps are available that can simplify fault current level calculations and produce labels for fault current marking.
Short-Circuit Current Ratings Defined
Short-circuit current rating (SCCR) is the amount of short-circuit current that electrical equipment is able to safely withstand. SCCR applies to all electrical equipment, such as panelboards, switchboards, motor control centers and industrial control panels. To protect equipment and personnel from certain risks in the event of a short circuit, NEC and OSHA require equipment SCCR to be sufficient for the available short-circuit current at the point of connection. Some of these requirements are:- NEC 110.10 requires that electrical equipment SCCR is sufficient for the available short-circuit current.
- OSHA regulation (1910.303(b)(5)) requires all electrical equipment SCCR, new or existing, to be sufficient for the available short-circuit current. OSHA does not provide for any exemptions.
- NEC requires industrial control panels that contain power circuit components to be marked with the equipment SCCR per 409.110 based on its listing and labeling or per an approved method.
- The marked SCCR of industrial control panels must not be less than the available short-circuit current per 409.22.
1. Determine high-fault rating for power circuit components.
Most power circuit components can be tested for an optional high-fault rating that may require a specific circuit breaker or fuse. These optional high-fault ratings can be found on UL's website for combination motor controllers. Other types of component SCCRs, including those of adjustable speed drives, can be more difficult to find. Adjustable speed drives as listed to UL 508C/UL 61800-5-1, may require a special type of overcurrent protection device—in some cases, a semiconductor fuse—to achieve a high SCCR. This required overcurrent protection device often is not marked on the adjustable speed drive but instead in the equipment's installation and operation manual. Where overcurrent devices are used with slash voltage ratings, such as 480/277, or when combination motor controllers that result in slash voltage ratings are used, the industrial control panel must be marked with this slash rating as well.2. Verify whether a current-limiting device is ahead of the branch circuit components (in the feeder circuit).
The branch circuit components would be the components closest to the load but on the load side of the branch circuit fuse or circuit breaker. The current limiting device in the feeder would then be upstream of the branch circuit fuse or circuit breaker.- The current-limiting device could be a transformer, current-limiting circuit breaker or current-limiting fuse.
- If the device is a transformer, the process is relatively simple, find the let-through of the transformer (Table SB4.3 or SB4.4) if the let-through is less than the branch circuit component and overcurrent device ratings, then apply the primary overcurrent device interrupting rating to the entire branch circuit.
- If the device is a current-limiting fuse or circuit breaker, the let-through is determined by Table SB4.2 for various classes of current-limiting fuses or by published manufacturer data for marked current-limiting circuit breakers.
- If the let-through of the current-limiting fuse or circuit breaker at a given fault current is less than the branch circuit components, raise the component SCCR to the fault current that was referenced.