Examine all aspects of the application to maximize your investment
01/22/2014
Trash pump selection for a dewatering application means more than using what is readily available. A pump is an investment. Portable pump prices can range from a few hundred dollars to more than $100,000. All factors should be considered to achieve the greatest return on investment. Choosing the correct pump is a science and depends on:
- Required flow
- Pressure
- Solids size
- Suction lift
- Altitude
- Specific gravity
- Viscosity
- Temperature
- Fluid type
The Heart of the Pump
The pump impeller is the heart of the pump. It allows the pump to achieve the capacity, head, efficiency, net positive suction head required (NPSHR) and solids-handling capability. The impeller is a fan-like piece that rotates at a high speed and forces air out the pump end. This creates a vacuum inside the pump end and draws water in. The water is then discharged through piping or a hose at another location. Many impeller designs can achieve similar results, but deciding the best impeller type is relative to the application and the preference of the pump operator. Three common impeller types include enclosed, semi-open and open. Enclosed impellers are the most common design found on International Organization for Standardization pumps and are preferred by oil refineries that pump hazardous content. This is the most efficient of the three impeller types. The enclosed impeller has an attached shroud and hub surface that provides strength and stability so that the vanes do not need to be as thick, resulting in increased flow. The goal of an impeller is to efficiently guide the water in through the eye and out through the vanes without recirculating or diverting it. The enclosed design accomplishes this much more efficiently because of its built-in shrouds, which guide the water and eliminate leakage. The enclosed impeller design can also compensate for shaft thermal growth, which means that the impeller never has to be adjusted. Semi-open impellers have a single shroud, either on the back or front. Similar to the enclosed impeller, this allows for slightly narrower vanes and reduced leakage because only one leakage path over the vanes is available, making it more efficient than a fully open impeller. The semi-open design allows particulates to pass easily. However, fluid pressure builds on the one shroud, putting excess stress on the bearings and requiring balancing. Open impellers cost less to manufacture, making pumps that have them less expensive to purchase. However, pumps equipped with an open impeller may cost more to operate and maintain. The open impeller may have any number of vanes depending on the manufacturer, but does not have a front or rear shroud, which provides the benefit of being easily accessible when unclogging is required. The vanes are generally thicker, so the impeller has the structural integrity to support itself and results in decreased flow. The open impeller is also more sensitive to wear. As it wears, the gap between the impeller and the wear plate increases, requiring constant adjustment and may cause potential leakage, which greatly impacts pump performance. Additionally, to balance pressures on the front and rear sides of the impeller, balancing holes are drilled through the impeller’s hub. These reduce axial thrust, but they also allow fluid to pass through the impeller rather than out through the casing. This increases the NPSHR and reduces pumping capacity. The holes tend to become enlarged over time when pumping abrasive materials, further reducing efficiency.Work with Experienced Professionals
Only trained and qualified personnel should transport, set up, operate or maintain a pump. Using factory-trained technicians is recommended, and contacting the pump provider for questions and solutions is encouraged.Trash Pump Do’s and Don’ts
In addition to choosing the most appropriate pump and pumping components, the following trash pump do’s and don’ts will help assure safe and effective pump operation:Do’s
- Consult the engine and pump manufacturer’s instructions before starting the unit.
- Follow all safety, health and environmental rules and procedures.
- Drain the pump and all hoses and piping during extended periods of non-usage or during freezing weather.
- Follow the maintenance schedule as specified in the manual.
- Operate your pump within its design limitations.
- Use only genuine original equipment manufacturer parts for maximum service life and equipment efficiency.
Don’ts
- Don’t attempt suction lifts of more than 25 feet.
- Don’t allow the impeller and wear-plate to wear excessively, creating a large gap.
- Don’t operate the pump at excessive angles or inclinations.
- Don’t run the engine faster or slower than the recommended operation range.
- Don’t perform any service or repairs while the engine or the pump end is running or hot.